Process Engineer
Foxconnwi · Mount Pleasant, Wisconsin · United States · On-site
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FII USA, Inc., a Foxconn Technology Group Company, is seeking a Process Engineer to develop and improve repair processes and support production teams with technical troubleshooting. Once a part of the team, you will be responsible for a wide variety of tasks within the Repair & Rework Engineering Department in a production environment and have the opportunity to display critical thinking skills to expand your career in Smart Manufacturing. The Process Engineer will analyze repair process performance, drive process optimization projects, and support documentation and technician training while assisting the Repair & Rework Engineering Department as needed.
Develop and improve repair and rework process standards and documentation
Troubleshoot and optimize production repair processes and tools
Analyze process data and report on KPIs such as yield, rework efficiency, scrap, and cycle time
Support corrective actions, NCR containment, and customer audit requirements
Drive Lean and continuous improvement initiatives to reduce waste and processing defects
Train and guide technicians on proper rework, inspection, and soldering practices
Support New Product Introduction (NPI) into the repair environment
Collaborate with cross-functional teams (Engineering, Quality, Operations) to resolve issues
Conduct root cause analysis and propose engineering solutions to reduce recurring failures
Validate new tools, methods, and test equipment for efficiency and manufacturability
Maintain compliance with ESD, IPC, and Foxconn quality and safety standards
Coordinate documentation updates including work instructions, SOPs, and process flows
Other duties as assigned.
Bachelor’s degree in Engineering field required
1-3 years experience in electronics manufacturing, PCBA repair, or engineering support required; experience in high-volume consumer electronics preferred
Strong knowledge of IPC-A-610, IPC-7711/7721, ESD requirements, and related quality standards preferred
Excellent analytical, communication, and problem-solving skills
Ability to stand for extended periods and lift up to 50 lbs. as needed.