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Reliability Manager

Foxconnwi · Mount Pleasant, Wisconsin · United States · On-site

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FII USA, Inc., a Foxconn Technology Group Company, is seeking an Reliability Manager to design, implement, and oversee reliability testing plans for enterprise-class server and storage systems. Once a part of the team, you will be responsible for a wide variety of tasks within the Operations Department in a lab and production-support environment and have the opportunity to display strong technical and leadership skills to expand your career in Smart Manufacturing. The Reliability Manager will lead reliability testing activities, manage a team of engineers and technicians, and develop automation and data analysis processes while assisting the Operations Department as needed. Design and implement ORT plans for new and existing server and storage platforms, covering thermal cycling, power cycling, HTOL (high-temperature operating life), and burn-in conditions. Configure and maintain test infrastructure for 24/7 system-level reliability testing, including server racks, power cycling systems, and functional stress diagnostic tools. Manage ORT equipment setup and operation (developing profiles/programs, building fixtures, configuring servers, switches, AOC cables, etc.). Oversee and drive the execution of ORT testing using temperature/humidity chambers, burn-in environments, and related equipment. Collect and analyze large datasets from test conditions, applying statistical methods to identify early-life failure mechanisms. Develop, automate, and maintain test scripts and procedures for environmental screening and stress testing. Collaborate with design, validation, manufacturing, and quality teams to provide feedback on reliability issues and improvements based on ORT results. Engage in root cause analysis (RCA) and escalate reliability concerns as needed. Generate and present detailed reports and dashboards on ORT outcomes, highlighting areas for improvement and recommending design or process changes. Continuously improve ORT methodologies, test coverage, and automation frameworks to meet evolving server architectures and customer expectations. Provide leadership, training, and support to engineers and technicians performing ORT activities. Other duties as assigned. Education required: Advanced degree in Electrical, Mechanical, or Materials Engineering, Chemistry, or a related technical field. Experience required: 5+ years of experience in reliability or test engineering roles, preferably with enterprise/AI server and storage platforms. Experience running ORT testing, including use of environmental temperature/humidity chambers and burn-in rooms. Technical skills required: Strong understanding of server architecture (CPU, memory, power supplies, I/O, fans, storage). Proficiency with environmental test equipment and methodologies. Experience with scripting or automation tools (Python, Bash, LabVIEW, etc.). Familiarity with data analysis tools (MATLAB, Excel, Power BI, or similar). Leadership and soft skills: Strong…