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Senior Engineer, Automation & Controls

Danfoss A/S · Mountain Home, AR, US, AR 72653 · United States · On-site

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The Impact You'll Make We are seeking a highly skilled and motivated Senior Engineer, Automation and Controls to design, develop, and implement electrical control systems for our hydraulic hose manufacturing machinery. The ideal candidate will have a strong background in PLC programming, HMI development, servo motion control, and electrical schematic design. This role requires a hands-on approach to machine automation, troubleshooting, and collaboration with cross-functional teams to ensure efficient, high-quality control systems. They will focus on the development of robust manufacturing processes with an emphasis on automation and implementing engineering controls to ensure that product Critical to Quality Characteristics are achieved.  We require an individual that can develop engineering controls to replace the administrative controls currently used in the facility. What You’ll Be Doing Design and layout electrical control panels, ensuring compliance with UL508A and NEC standards. Select and integrate sensors, pneumatic control components, and commercial automation products (e.g., photo sensors, vision systems, bar code readers, extruder systems) based on company standards and customer specifications. Develop, modify, and debug PLC, HMI, and servo motion control programs. Create electrical schematics, documentation and bills of materials based on project requirements and customer specifications Be proficient in every aspect from budgeting time, cost control, choosing quality and reliable product Work closely with Manufacturing Engineering teams to integrate electrical and mechanical components. Troubleshoot control systems over the phone and on-site with customers. Train and mentor entry-level Electrical Controls Engineers/Maintenance Technicians. What We're Looking For Bachelor’s degree in electrical engineering, Electrical Engineering Technology, or a related field. 5+ years of experience in Allen-Bradley/Rexroth/Siemens PLCs, HMI development, and AutoCAD. Strong background in machine automation, electrical schematic design, and motion control systems. Proficient in AutoCAD for electrical design; experience with SolidWorks Electrical is a plus. Proficient in commercial automation products such as photo sensors, pneumatics, and vision systems. Proven experience in PLC programming, HMI development, and multi-axis coordinated motion control. Solid understanding of machine timing and industrial wiring concepts. Strong electro-mechanical skills with a hands-on approach to system troubleshooting. Excellent organizational and communication skills, with the ability to work independently and as part of a team, self-driven and project goal-oriented individual Comfortable with 70% behind the desk work and 30% on the floor testing when in the plant Preferred Qualifications Experience with electrical schematic software such as AutoCAD Light or SolidWorks Electrical. …