Senior Firmware Engineer

Senior Firmware Engineer Department: TEC Electrical & Battery Experience Level: 6–9 Years Location: Chennai, India Position Type: Full-Time / New Role About the Role As a Senior Firmware Engineer, you will spearhead the development and verification of safety-critical embedded code powering our in-house electronic systems for advanced aerial mobility. In this role, you will lead core firmware development and verification entirely in-house. Your software will drive the closed-loop control, monitoring, and fault handling of our Battery Management Systems (BMS SW), Traction Battery Pack safety logic, HV/LV DC-DC converters, chargers, and Battery Thermal Management System (BTMS) controllers, ensuring all sub-systems communicate deterministically to support aircraft-level integration. What You Will Do Core Sub-System Control: Design, implement, and validate production-grade firmware in Embedded C/C++ across our core power architectures: BMS & Pack Safety: Core algorithmic firmware for state-of-charge (SoC), state-of-health (SoH), active/passive cell balancing, fault detection, and high-voltage contactor coordination. HV/LV Converters: Real-time, high-frequency digital control loops for voltage/current regulation, power electronics modulation, and protective switching thresholds. BTMS Logic: Actuator control loops (PWM, digital outputs) for pumps, fans, and active cooling/heating elements based on predictive thermal models. Driver & Bootloader Authoring: Develop low-level bare-metal drivers for microcontrollers (ARM Cortex-M or safety-rated cores), peripheral chips (SPI, I2C, ADC), and custom, secure bootloaders for field-upgradable firmware. Advanced Troubleshooting & Hardware Debugging: Diagnose complex, intermittent, and timing-critical system issues during hardware bring-up and qualification using JTAG/SWD debuggers, logic analyzers, oscilloscopes, and bus analyzers. Aviation Verification & Tooling: Drive structural coverage analysis, static analysis, and dynamic code testing using static/dynamic verification suites such as LDRA, Rapita Systems (RapiTest/RapiCover), or equivalent aerospace-grade verification tools. Deterministic Communication: Implement communication protocol stacks (CAN, CAN-FD) to interface seamlessly with the aircraft-level flight control computer, ensuring predictable timing, low jitter, and bounded latency. In-House Code Ownership: Establish rigorous coding standards (MISRA C/C++), architectural design patterns, software-in-the-loop (SIL) testing frameworks using Python, and automated test environments to scale internal development capabilities. Cross-Functional & Stakeholder Collaboration With Flight Controls & Systems Integration: Define communication data dictionaries, telemetry bandwidth limits, network diagnostic trouble codes (DTCs), and vehicle-level fail-safe handling modes to ensure the battery powertrain responds correctly to autopilot or pilot commands. With Hardware Design Engineers: Partner during hardware…