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Sr. Design Engineer - Plastics

ADP LLC · PUNE R&D, MH, IN · India · On-site

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Mandatory Design Kick-off at the beginning of the program / Task (align with Scope, org chart, timing, Milestones, MoM , to follow SLI for open point, etc) Understanding of Faurecia PMS ( WorkPackages, Deliverables as per Gate ) For his perimeter, define technical solutions and CAD data (3D & 2D) using proper Faurecia standard templates and CAD methodology and using Right first time approach Tools (RFT , KADiT, FasTrack) Program delivery planning and execution, Concept design,  Master sections, Customer alignment for Due date, forecast and resource planning . Responsible for budget, Ensure Tracking of IOM hours & and request addon additional approved hours whenever necessary. Data integration and management in Magellan. Serial design specification to follow. Functional drawings - To be able to create and validate engineering drawings and identify critical gaps by using stack up analysis. Define RPS. Align the same internally (DMs, Specialists). Prepare Tolerance stack book, use of Tolsys, co-ordination and follow-up with other metiers for any required inputs. GD&T (including preparation and coordination of KCs for internal and customer needs) Able to provide trainings to Design Engineers. Conduct weekly design reviews with team and management & ensure closure of points identified Mandatory Top 5 with team to define work and feedback from previous day Maintain team level SLI and discuss with Couter part / System architect for open points and share regularly Faurecia Product Standards and Guidelines to adhere and provide Support to update them timely. Customer constraints and specifications to follow and cascade with Team. Applicable regulations and legislation to adhere and highlight any deviation to program team  whenever necessary Assign detailed work to Project Design team through appropriate method  and follow Resource loading as per Kanban. Responsible for Quality, Cost & Delivery for the program / task via Kanban TQW errors to be captured regularly in Defect Tracking Sheet Ensure Project Design team are aware of Faurecia Product Standards, Guidelines,  customer specifications and rules / requirements. Ensure process feasibility of the product design and A-Surfaces (with  Expert team if needed). For design proposals, initiate with benchmarking (digital and Physical) and validate with 3D Printing as per need Ensure overall product “Design for Performance” (including implementationof inputs with regard to results of simulation, tests and validation in CAD to meet performance criteria) with development engineering team. Support the KPC identification, Support DFMEA. To work on development plan to continulously improve the Skill sets for self and  Team Follow the systems and procedures of Faurecia. (Kanban, Checklist, Magellan, IOM etc.) At the end of a program, make appropriate capitalization documents (Lessons learned, Technical Reports) to feed/improve Design…